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      Consumer - Hose reel (hose carriage)

       

      Case Study mould construction China | injection moulding Germany

      General project parameters

      The order comprised a tool set of 6 injection moulding tools for a hose drum incl. initial sampling production. The moulds and their pre-series were manufactured in China. Following approval, the injection moulding tools were moved to Germany for series production.

      In view of the customer’s experience with similar components, the design - and particularly the cooling - was coordinated together very precisely. To ensure 100% quality, the AsMoPLAST project team controlled and monitored the initial sample production in China. All the customer’s requirements were fulfilled and the project was successfully concluded.

       

      Description - Injection moulding tools

      • Tool making in China.
      • Manufacturing of six 1x to 4x injection moulding tools.
      • Challenging cooling system.
      • Use of AMPCO inserts.
      • Etched surface.
      • Hot runner connection to the needle valve nozzle.

       

      Description - Injection moulded parts

      • The injection moulded parts were manufactured with PP and PA6 GF30 plastics.
      • Also placed with AsMoPLAST was the order to re-process the components following series production.
      • For this, the surfaces were scarred.
      • Thanks to the comprehensive work & services package, a wide range of manual work was performed for the customer.
      Showroom: Home

      Branch:
      Home / Garden

      Requirements profile:
      6 injection moulds in a set for a hose reel

      Production site - injection moulding tools:
      China

      Production site - injection moulded parts:
      At our customer’s in Germany

      No. of cavities:
      1x to 4x tools

      Dimensions and weight - injection moulding tools:
      Up to 896x996x800mm / up to 5,500 kgs

      Lead time:
      14 weeks

      Plastics used:
      PP and PA6 GF30

      Size of components:
      Ø450mm

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