Showroom mould making and injection moulding
Center console Mercedes Benz C-Class
Holding clip
Ventilation element
Vehicle Lighting
Cable ducts
Mold making and injection molding automotive
Center console Mercedes Benz C-Class
General project parameters
- 28 injection moulding tools in the set
- Components for air ducts, air nozzles, cup holders, kinematics, light leads etc.
Materials used
- PC+ABS, PA6, POM, PC
Particular features of the injection moulding tools
- Very high requirements placed on surface structures
- Precision adjustment of all components one to the other
- Detailed, perfect design adjustments together with the purchaser
Lead times up to delivery of the injection moulding tools
- 4 weeks for all designs
- 10 weeks for complete tool manufacture following design approval
Resume
- Largest project scope to date as package for AsMoPLAST
- Highly satisfied customer thanks to quality, delivery date and service
Mould making and injection moulding in Germany
Holding clip automotive
Requirements profile:
Production of a follow-up tool for a holding clip with fir tree contour
Injection moulding tool production site:
Germany
Production site - injection moulded parts:
Germany
No. of cavities:
16
Dimensions and weight - injection moulding tool:
296x346x440 mm / 320 kgs
Lead time:
10 weeks from design to FOT
Plastics used:
PA66
Component weight:
0.8g
Case-Study:
Automotive - Holding clip
Mould making and injection moulding
Automotive - Ventilation element
Branch:
Automotive
Requirements profile:
Manufacturing of 12 injection moulding tools in the technical field air duct and kinematics. High-precision coordination tuning of all parts
Manufacture - injection moulding tools:
China
Production site - injection moulded parts:
Germany
Durchlaufzeit:
8 weaks from design to FOT
Plastics used:
PC+ABS
Mould making in China
Automotive - Injection moulding parts
Branch:
Automotive
Requirements profile:
1 Injection moulding tool for producing injection moulding parts of a vehicle lighting
Production site - injection moulding tool:
China
No. of cavities:
1+1x
Dimensions and weight - injection moulding tool:
346x396x390 mm / 400 kgs
Lead time:
3 weeks design, 7 weeks production
Plastics used:
PC
Component weight:
15.7g
20 injection moulding tools China
Injection moulding, Cable ducts
Branch:
Automotive
Requirements profile:
Set of 20 injection moulding tools for cable ducts (electrical)
Manufacture - injection moulding tools:
China
Production site - injection moulded parts:
Morocco
No. of cavities:
2x and 4x
Weight:
250kg - 3000 kgs
Lead time:
11 weeks
Plastics used:
PP und PA6
Components weight:
2g to 60g
Holding plates
Housing
Plug housing 15-pin
Video intercom
Component electrical engineering
Injection moulding tools from China
Injection moulding parts - Holding plates
Branch:
Electrical engineering
Requirements profile:
Set made up of four 1x tools with diverse change-over variants for housing and holding plates
Production site - injection moulding tools:
China
Production site - injection moulded parts:
At our customer’s in Germany
No. of cavities:
1
Dimensions and weight - injection moulding tools:
Up to 296x346x350mm / bis 290 kgs
Lead time:
3 weeks design, 8 weeks production
Plastics used:
PC
Components weight:
From 9.0g to 15.0g
Case-Study:
Electrical engineering - Holding plates
Mould making in Germany and China
Injection moulding parts - Housing
Branch:
Electrical engineering
Requirements profile:
Three tools for producing a housing with inner workings for a fibre glass connector
Production site - injection moulding tools:
China + Germany
Production site - injection moulded parts:
Germany
No. of cavities:
1x, 2xt, 1+1x
Weight - injection moulding tools:
150-350 kgs
Lead time:
8 weeks to FOT
Plastics used:
ABS
Components weight:
2-30g
Case-Study:
Electrical engineering - Housing
Mould making in China
Injection moulding parts - Plug housing 15-pin
Branch:
Electrical
Requirements profile:
2 injection moulding tools in a set including fully automatic thread demoulding
Production site - injection moulding tool:
China
No. of cavities:
2x
Dimensions and weight - injection moulding tool:
346x546x590 mm / 880 kgs
Lead time:
4 weeks design, 8 weeks production
Plastics used:
PA6 GF30
Component weight:
180g
Mould making in China
Injection moulding parts - Video intercom
Branch:
Electrical
Requirements profile:
4 injection moulding tools in a set
Production site - injection moulding tool:
China
No. of cavities:
1x and 1+1x
Dimensions and weight - injection moulding tool:
396x496x460 mm / 700 kgs
Lead time:
3 weeks design, 8 weeks production
Plastics used:
PC, PC+ABS
Mould making China
Component for electrical engineering
Branch:
Electrical engineering
Requirements profile:
2 injection moulding tools in a set. Manufacturing in China with 3 change-over variants, strict observance of all tolerances
Production site - injection moulding tools:
China
Production site - injection moulded parts:
Germany
No. of cavities:
1 with 3 change-over variants
Dimensions and weight - injection moulding tools:
246x296x360 mm / 200Kg
Lead time:
10 weaks
Plastics used:
PC
Components weight:
10g
Cover holder
2C strip
Baby milk maker
Hose reel
2C threaded ring
Lawnmower wheel panels
Parts furniture industry
Component with a screw furniture industry
Mould making in China
Injection moulding Germany - Cover holder
Branch:
Furniture industry
Requirements profile:
Tool set with 12 items in 7 tools Use of family tools for right-left parts
Production site - injection moulding tools:
China
Production site - injection moulded parts:
At AsMoPLAST in Germany
No. of cavities:
1+1 and 2x
Dimensions and weight - injection moulding tools:
Up to 346x396x350mm / up to 380 kgs
Lead time:
8 weeks from order to FOT
Plastics used:
PA6GF15, PC-ABS, ABS
Components weight:
5-30g
Mould making Germany
Injection moulding Germany, 2C strip
Branch:
Home / Garden
Requirements profile:
Manufacturing a 2C injection mould
Production site - injection moulding tool:
Germany
Production site - injection moulded parts:
At our customer’s in Germany
No. of cavities:
1x hard component, 1x soft component
Dimensions and weight - injection moulding tool:
496x796x680mm / 2.100 kgs
Lead time:
11 weeks
Plastics used:
PA6 GF30 + TPE
Components weight:
205g
Production of 17 moulding tools
Injection moulding parts, Baby milk maker
Branch:
Household
Requirements profile:
17 injection moulding tools in a set
Production site - injection moulding tools:
China
Production site - injection moulded parts:
Germany
No. of cavities:
1x tools
Injection moulding tools - dimensions:
Tool size up to 600x600x740mm
Lead time:
16 weeks
Plastics used:
ABS, PA6, TPE, SAN
Components weight:
Shot weight from 2.5g to 220g
Moulding tools from China
Injection moulding Germany, Hose reel
Branch:
Home / Garden
Requirements profile:
6 injection moulds in a set for a hose reel
Production site - injection moulding tools:
China
Production site - injection moulded parts:
At our customer’s in Germany
No. of cavities:
1x to 4x tools
Dimensions and weight - injection moulding tools:
Up to 896x996x800mm / up to 5,500 kgs
Lead time:
14 weeks
Plastics used:
PP and PA6 GF30
Size of components:
Ø450mm
Case-Study:
Consumer - Hose reel
2 component injection moulding tool from China
Injection moulding parts - 2C threaded ring
Branch:
Home
Requirements profile:
2 component injection moulding tool including fully automatic thread demoulding
Production site - injection moulding tool:
China
No. of cavities:
2x
Dimensions and weight - injection moulding tool:
496x496x520 mm / 1,000 kgs
Lead time:
4 weeks design, 8 weeks production
Plastics used:
PA6 GF30 + TPE
Component weight:
42g
3 moulding tools from China
Injection moulding - Lawnmower wheel panels
Branch:
Home
Requirements profile:
3 injection moulding tools in a set for wheel panels of a lawnmower
Production site - injection moulding tool:
China
No. of cavities:
1x and 2x
Dimensions and weight - injection moulding tool:
446x646x480 mm / 1,100 kgs
Lead time:
3 weeks design, 7 weeks production
Plastics used:
PP
Component weight:
59g
Furniture industry - injection moulding tools China
and plastic injection moulding Germany
Branch:
Furniture industry
Requirements profile:
Set of 2 injection moulding tools; fabrication in China under strict observance of all tolerances; production of the injection moulded parts with the assembly of a screw in Germany
Production site - injection moulding tools:
China
Production site - injection moulded parts:
Germany
No. of cavities:
2+2
Dimensions and weight - injection moulding tools:
346x396x315mm / 330Kg
Lead time:
10 weaks
Plastics used:
PA6 GF15
Components weight:
9,1g
Furniture industry - mould making China
Injection moulded parts Germany
Branch:
Furniture industry
Requirements profile:
Set of 2 injection moulding tools; fabrication in China under strict observance of all tolerances; production of the injection moulded parts with the assembly of a screw in Germany
Production site - injection moulding tools:
China
Production site - injection moulded parts:
Germany
No. of cavities:
1+1
Dimensions and weight - injection moulding tools:
246x296x305mm / 170 Kg
Lead time:
10 Wochen
Plastics used:
PA6 GF15
Components weight:
13,1g
Multiplier
Measuring tube
Measuring instrument housing
9 moulding tools from China
Injection moulding Germany, Multiplier
Branch:
Medical
Requirements profile:
9 injection moulding tools with a total of 17 parts in a set
Production site - injection moulding tool:
China
No. of cavities:
1x and 1+1x
Weight - injection moulding tool:
70 kgs to 250 kgs
Lead time:
3 weeks design, 7 weeks production
Plastics used:
PC-ABS
Component weight:
1g to 28g
Case-Study:
Medical - Respiratory device
9 injection moulding tools China
Injection Moulding Germany, Measuring tube
Branch:
Medical
Requirements profile:
9 injection moulding tools with a total of 17 parts in a set
Production site - injection moulding tool:
China
No. of cavities:
1x and 1+1x
Weight - injection moulding tool:
70 kgs to 250 kgs
Lead time:
3 weeks design, 7 weeks production
Plastics used:
PC-ABS
Component weight:
1g to 28g
Mould construction in China
Measuring instrument housing
Branch:
Medical
Requirements profile:
1 injection moulding tool
Production site - injection moulding tool:
China
No. of cavities:
1+1x
Weight - injection moulding tool:
346x446x390 mm / 460 kgs
Lead time:
2 weeks design, 6 weeks production
Plastics used:
PC+ABS
2C threaded ring
2C seal – battery compartment
Cable ducts
2 component injection moulding tool from China
Injection moulding parts - 2C threaded ring
Branch:
Home
Requirements profile:
2 component injection moulding tool including fully automatic thread demoulding
Production site - injection moulding tool:
China
No. of cavities:
2x
Dimensions and weight - injection moulding tool:
496x496x520 mm / 1,000 kgs
Lead time:
4 weeks design, 8 weeks production
Plastics used:
PA6 GF30 + TPE
Component weight:
42g
Mould making China
2C seal - battery compartment
Branch:
Technical Parts
Requirements profile:
2-component plastic part for sealing a battery compartment Customer-requested manufacturing in the transfer method using two injection moulding tools for hard and soft components
Production site - injection moulding tool:
China
No. of cavities:
1x in each instance
Dimensions and weight - injection moulding tool:
296x296x320 mm / 220 kgs
Lead time:
3 weeks design, 6 weeks production
Plastics used:
ABS + TPE
Component weight:
Hard component 14.8g / soft component 1.7g
20 injection moulding tools China
Injection moulding, Cable ducts
Branch:
Automotive
Requirements profile:
Set of 20 injection moulding tools for cable ducts (electrical)
Manufacture - injection moulding tools:
China
Production site - injection moulded parts:
Morocco
No. of cavities:
2x and 4x
Weight:
250kg - 3000 kgs
Lead time:
11 weeks
Plastics used:
PP und PA6
Components weight:
2g to 60g
Inserts
Dosing seal
Mould making Germany and China
Injection moulding parts Germany, Inserts
Branch:
Packaging / seals, cosmetics
Requirements profile:
12x high volume production mould for production of a cosmetics package
Production site - injection moulding tool:
China + Germany
Production site - injection moulded parts:
Germany
No. of cavities:
12
Dimensions and weight - injection moulding tool:
546x296x550mm, 720kgs
Lead time:
10 weeks to FOT (incl. design, manufacturing and tool despatch)
Plastics used:
PP
Components weight:
5g
Case-Study:
Caps/Closures - Inserts
Moulding injection tools from China
Moulding injection parts, Dosing seal
Branch:
Packaging / seals
Requirements profile:
6 multi-cavities injection moulding tools for maximum output quantities and small components with high precision
Production site - injection moulding tools:
China
Production site - injection moulded parts:
Switzerland
No. of cavities:
4x and 8x
Dimensions and weight - injection moulding tools:
from 196x196x300mm to 296x496x420mm / from 90 kgs to 480 kgs
Lead time:
14 weeks
Plastics used:
TPE, PET, LDPE, PE HD, PP
Components weight:
From 0.12g to 1.15g
Case-Study:
Caps/Closures - Dosing seal
Sieve
Housing parts – hearing aid
3 injection moulding tools China
Injection moulding, Sieve
Branch:
Diverse
Requirements profile:
3 injection moulding tools in a set for re-injection of a metal mesh
Production site - injection moulding tool:
China
No. of cavities:
2x
Dimensions and weight - injection moulding tool:
216x396x370 mm / 240 kgs
Lead time:
3 weeks design, 6 weeks production
Plastics used:
POM
Component weight:
14.6g
2c injection moulding tools China
Injection moulding, Housing parts - hearing aid
Branch:
Diverse
Requirements profile:
7 injection moulding tools incl also 2-component injection moulding tools totalling 12 parts in a set
Production site - injection moulding tool:
China
No. of cavities:
2+2x, 2+2+2x, 2x and 4x
Dimensions and weight of injection moulding tool:
up to 246x296x300 mm / 170kgs
Lead time:
4 weeks design, 7 weeks production
Plastics used:
ABS + TPE
Component weight:
0.2g to 4.6g
Injection moulding tools battery compartment
Injection moulding tool 2C plug housing
Injection moulding tool plug housing
Injection moulding tool plug base
Injection moulding tool screwed cap
Injection moulding tool 2C locking screw
Injection moulding tool bottom shell of a remote control
Injection moulding tool packaging medical
Follow-up tool for cable ducts
Replacement tool automotive
Injection moulding tool furniture industry 2
Injection moulding tool furniture industry
Injection moulding tool technical engineering
Injection moulding tools – safety parts automotive
Injection moulding tools – automotive safety parts
Requirements profile:
Injection moulding tools for a battery compartment
Manufacture - injection moulding tools:
China
No. of cavities:
1
Lead time:
3 weeks design; 8 weeks production
Particular features:
- Large hydraulic cylinder to “pull” the inner core
- Long inner core is isolated and due to the parts geometry cannot be supported; thus maximum requirements placed on the gating of this item to prevent displacement of the inner core during the injection.
Requirements profile:
Injection moulding tools for a 2C plug housing
Manufacture - injection moulding tools:
China
No. of cavities:
1
Lead time:
3 weeks design; 6 weeks production
Particular features:
- Injection tool for re-injection of a TPE seal to an existing plastic part
- Injection tool adjustment to the existing pre-injection moulded piece
Requirements profile:
Injection moulding tools for a plug housing
Manufacture - injection moulding tools:
China
No. of cavities:
4
Lead time:
3 weeks design; 6 weeks production
Particular features:
- Jaw tool for small electronics components
- Tight tolerances at the item obtained from several correction loops
- Item had to be adjusted with its counter piece
Requirements profile:
Injection moulding tool for a plug housing, a plug base
Manufacture - injection moulding tools:
China
No. of cavities:
4
Lead time:
3 weeks design; 6 weeks production
Particular features:
- Slider tool for small electronics components
- Tight tolerances at the item obtained from several correction loops
- Item had to be adjusted with its counter piece
Requirements profile:
Injection moulding tool for a screwed cap
Manufacture - injection moulding tools:
Germany
No. of cavities:
8
Lead time:
5 weeks design; 11 weeks production
Particular features:
- Fully automatic thread unscrewing
- Threaded spindles with integrated core cooling
- Deployment for ultra-hot conductible materials for quicker cycle times
- Mould slider for shaping the guarantee band at the seal cap
- Maximum requirements placed on tolerances and surfaces
- Gating directly onto the item using the hot runner
Requirements profile:
Injection moulding tool for a 2C locking screw
Manufacture - injection moulding tools:
Germany
No. of cavities:
4+4
Lead time:
4 weeks design; 9 weeks production
Particular features:
- 2C injection tool for rotary plate usage
- Plastic: PA6 and TPE with 60 Shore
- Gating with open hot runner for the PA6 and hot runner needle valve for the TPE
Requirements profile:
Injection moulding tool for the bottom shell of a remote control
Manufacture - injection moulding tools:
Germany
No. of cavities:
1
Lead time:
4 weeks design; 8 weeks production
Particular features:
- Tight tolerances at the item obtained from several correction loops
- Item had to be adjusted with its counter piece
- Maximum requirement placed on the eroded surface
Branch:
Medical
Requirements profile:
New injection moulding tool from our production site in Germany for a packaging as a replacement for a purchase part.
Manufacture - injection moulding tools:
Germany
No. of cavities:
2
Weight - injection moulding tools:
100Kg
Lead time:
9 weaks from order to FOT
Branch:
Automotive
Requirements profile:
Production of a follow-up tool in Germany for cable ducts.
Manufacture - injection moulding tools:
Germany
No. of cavities:
2
Dimensions and weight - injection moulding tools:
240Kg
Lead time:
10 weaks from order to FOT
Branch:
Automotive
Requirements profile:
Production of an injection moulding tool as a remplacement for an existing tool.
Manufacture - injection moulding tools:
China
No. of cavities:
2
Dimensions and weight - injection moulding tool:
170-350Kg
Lead time:
9 weeks from design to FOT
Branch:
Furniture industry
Requirements profile:
Set of 2 injection moulding tools; fabrication in China under strict observance of all tolerances
Fabrication - injection moulding tools:
China
No. of cavities:
1+1
Dimensions and weight - injection moulding tools:
246x296x305mm / 170 Kg
Lead time:
10 weaks
Branch:
Furniture industry
Requirements profile:
Set of 2 injection moulding tools; fabrication in China under strict observance of all tolerances
Fabrication - injection moulding tools:
China
No. of cavities:
2+2
Dimensions and weight - injection moulding tools:
346x396x315mm / 330Kg
Lead time:
10 weaks
Branch:
Technical engineering
Requirements profile:
2 injection moulding tools in a set. Manufacturing in China with 3 change-over variants, strict observance of all tolerances
Fabrication - injection moulding tools:
China
No. of cavities:
1 with 3 change-over variants
Dimensions and weight - injection moulding tools:
246x296x360 mm / 200Kg
Lead time:
10 weaks
Branch:
Automotive
Requirements profile:
4 injection moulding tools in a set for the production of safety parts; very high requirements placed on tolerances
Manufacture - injection moulding tools:
China
No. of cavities:
8
Dimensions and weight - injection moulding tool:
246x346x285mm / 180Kg
Lead time:
12 weaks
Branch:
Automotive
Requirements profile:
4 injection moulding tools in a set for the production of safety parts; very high requirements placed on tolerances
Manufacture - injection moulding tools:
China
No. of cavities:
8
Dimensions and weight - injection moulding tool:
246x296x285mm / 160 Kg
Lead time:
11 weaks